Product Description
Detailed Photos
High Quality ASME 7.5kw/11kw/15kw/22kw and 8bar/10bar/15bar/16bar VSD Premanent Magnet High Pressure Electric AC All in One Industry Rotary Screw Air Compressor
Description&Advantages
Product Descriptions:
High-pressure series compressors, medium-to-high pressure compressors for oil fields, general-purpose piston compressors, oil-free compressors of DW, VW, MZD, SF types, liquefied petroleum gas (LPG) circulation compressors, natural gas and gas bottle filling series compressors, and various types of pressure vessels. We can provide compressors with a discharge capacity ranging from 300 to 12000 nm³/h and discharge pressures from 0.2 to 45 MPa, suitable for compressing air, nitrogen, liquefied petroleum gas, coal gas, natural gas, carbon dioxide, propane, ethylene, ammonia, difluoroethane, and other mediem. With over 600 different models, our products are widely used in urban construction, petroleum, coal, geology, chemical, metallurgy, machinery manufacturing, medical, food and beverage, liquefied gas stations, natural gas stations, and other fields
ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.
Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.
Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor. It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults
Product Parameters
| Medium to High Compressor Parameter Sheet | ||||||||
| No | Model | Medium | Capacity | Inlet Pressure | Outlet Pressure | Rotation | Power | Cooling Method |
| nm3/h | MPa | MPa | r/min | KW | ||||
| 1 | DW-2.4/(18~25)-50 | Raw Gas | 2700 | 1.8~2.5 | 5 | 980 | 160 | Water |
| 2 | DW-5.5/(13-15)-26 | Nitrogen | 4500 | 1.3~1.5 | 2.6 | 740 | 160 | Water |
| 3 | VW-4.6/52 | BOG | 250 | Atmospheric Pressure | 5.2 | 740 | 75 | Closed loop |
| 4 | DWF-7/(2-4)-30 | Wellhead Gas | 2100 | 0.2~0.4 | 3 | 740 | 200 | Air |
| 5 | VWD-3.2/(0-0.2)-40 | Biogas | 200 | 0~0.02 | 4 | 740 | 45 | Closed loop |
| 6 | DW-4/5-41 | Exhaust Gas | 1200 | 0.5 | 4.1 | 980 | 160 | Water |
| 7 | VW-4.1/(36.8-44.7)- (39.9-49.9) |
Regenerated Gas | 8865 | 3.68~4.47 | 3.99~4.99 | 980 | 132 | Water |
| 8 | 2VW-18/0.05-90 | BOG | 1100 | 0.005 | 9 | 980 | 250 | Water |
| 9 | VW-4.8/48-54 | Natural Gas | 12000 | 4.8 | 5.4 | 980 | 132 | Water |
| 10 | VW-2/120 | Carbon Monoxide | 1200 | Atmospheric Pressure | 12 | 740 | 37 | Water |
| 11 | VW-2.5/120 | Carbon Monoxide | 1200 | Atmospheric Pressure | 12 | 740 | 45 | Water |
| High-Pressure Compressor (Pipeline Blowing) Specification Table | ||||||||
| No | Model | Medium | Capacity | Inlet Pressure | Outlet Pressure | Rotation | Power | Cooling Method |
| m3/h | MPa | MPa | r/min | W | ||||
| 1 | SF-10/250 | Air | 600 | Atm | 25 | 1330 | 258.5 (Diesel Motor) | Air |
| 2 | SF-10/150 | Air | 600 | Atm | 15 | 1330 | 258.5 (Diesel Motor) | |
| 3 | SF-7.5/250 | Air | 450 | Atm | 25 | 980 | 160 (Electric Motor) | |
| 4 | SF-7.5/150 | Air | 450 | Atm | 15 | 980 | 132 (Electric Motor) | |
| 5 | SF-8.5/250 | Air | 510 | Atm | 15 | 980 | 200 (Electric Motor) | |
| 6 | W-10/60 | Air | 600 | Atm | 6 | 1330 | 132 (Electric Motor) | |
| High-Pressure Compressor (Oilfield Membrane Nitrogen Generation) Parameter Table | |||||||
| Model | Flow Rate | Outlet Pressure | Air compressor form and series | Form and series of nitrogen booster compressor | Drive parameter | Power | Membrane Module Qty |
| nm3/h | MPa | KW | |||||
| MZD-300/250 | 300 | 25 | Screw type single-stage | V-type piston three-stage | 90KW+55KW | 300 | 4 |
| MZD-300/350 | 300 | 35 | Screw type single-stage | V-type piston four-stage | 90KW+55KW | 300 | 4 |
| MZD-300/250-C | 300 | 25 | Screw type single-stage | V-type piston three-stage | TBD234V6 | / | 4 |
| MZD-300/350-C | 300 | 35 | Screw type single-stage | V-type piston four-stage | TBD234V6 | / | 4 |
| MZD-600/250 | 600 | 25 | Screw type single-stage | V-type piston three-stage | 185KW+132KW | 500 | 8 |
| MZD-600/350 | 600 | 35 | Screw type single-stage | V-type piston four-stage | 185KW+132KW | 500 | 8 |
| MZD-600/250-C | 600 | 25 | Screw type single-stage | V-type piston three-stage | TBD234VB | / | 8 |
| MZD-600/350-C | 600 | 35 | Screw type single-stage | V-type piston four-stage | TBD234VB | / | 8 |
| MZD-900/250 | 900 | 25 | Screw type single-stage | V-type piston three-stage | 250KW+185KW | 800 | 12 |
| MZD-900/350 | 900 | 35 | Screw type single-stage | V-type piston four-stage | 250KW+185KW | 800 | 12 |
| MZD-1200/250 | 1200 | 25 | Screw type single-stage | V-type piston four-stage | 315KW+250KW | 880 | 16 |
| MZD-1200/350 | 1200 | 35 | Screw type single-stage | V-type piston four-stage | 315KW+250KW | 880 | 16 |
| MZD-1500/150 | 1200 | 15 | Screw type single-stage | V-type piston three-stage | 440KW+220KW | 880 | 20 |
Our Factory
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FAQ
Q:Are you a factory?
A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.
Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.
Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.
Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products
Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard against any potential damage during the shipping process.
Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Local Teams |
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| Warranty: | 18 Months |
| Lubrication Style: | Customized |
| Cooling System: | Air Cooling/Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Customized |
| Samples: |
US$ 40000/Set
1 Set(Min.Order) | |
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| Customization: |
Available
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-04-27
China factory Auto Air Pump AC Compressor for CHINAMFG Tiida Versa 2007-2015 air compressor lowes
Product Description
Product Description
| Product Name: | air Compressor for CHINAMFG Tiida versa 2007-2015 |
| Application: | Automobile Compressor |
| Material: | Steel |
| MOQ: | 10pcs |
| Package: | Neutral or Customized packing |
| Payment: | Paypal/Wester Union/TT |
Detailed Photos
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| After-sales Service: | Could Return Good One Next Order |
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| Warranty: | 1 Year |
| Job Classification: | Reciprocating |
| Transmission Power: | Turbine |
| Cooling Method: | Air-cooled |
| Cylinder Arrangement Mode: | Duplex |
| Customization: |
Available
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2024-04-02
China best Air Con AC Compressor E38 E39 530 730 728 740L 64528363485 64526910458 air compressor for car
Product Description
Product Description
| Product Name | Air Con AC Compressor E38 E 740L 6452691 0571 |
| Application | BMW E38 E39 E46 Air-Conditioning System |
| Certification | IATF16949,ISO14 447170-9240 447220-8761
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| Bailin NO | BL.07.04 |
Company Profile
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| After-sales Service: | 24 Hour on-Line |
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| Warranty: | 2 Years |
| Classification: | AC Compressor |
| Samples: |
US$ 399/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2024-03-29
China best 6 Parts Dental Piston Rotary AC Heavy Duty Car Movable CHINAMFG Hot End High Pressure Single Silence Commercial Equipment Highly Low Noise Air Compressor air compressor price
Product Description
| Model | Tank Size/ Capacity | Upper Air Time |
| LGS701520 | 280*500mm/50L | 55S |
| Rated Power: 3040W/4HP 70L |
| Actual Power:2000W/2.67HP 50L |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 12A,2800RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 15A,3450RPM |
| Rating Pressure:8Bar/116PSI |
| Exhaust Volume:200L/Min |
| Cylinder:4*25.8*63.7mm |
| Noise:<76dB |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| With Magnetic Valve,Vertical Switch,1PC Pressure Guage |
| Model | Tank Size/ Capacity | Upper Air Time |
| LGS301520 | 240*400mm/24L | 53 |
| LGS501520-1 | 260*480mm/50L | 78 |
| Rated Power: 1520W/2HP 30L |
| Actual Power:1000W/1.3HP 24L |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 6A,2800RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 7A,3450RPM |
| Rating Pressure:8Bar/116PSI |
| Exhaust Volume:100L/Min |
| Cylinder:2*25.8*63.7mm |
| Noise:<76dB |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| With Magnetic Valve,Vertical Switch,1PC Pressure Guage |
| Model | Tank Size/ Capacity | Upper Air Time |
| LGS081100 | 160*320mm/8L | 15S |
| Rated Power: 1100W/1.5HP 10L |
| Actual Power:750W/1HP 8L |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 3.5A,2800RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 4.5A,3450RPM |
| Rating Pressure:8Bar/116PSI |
| Exhaust Volume:75L/Min |
| Cylinder:2*25.8*63.7mm |
| Noise:<76dB |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| With Magnetic Valve,Vertical Switch,1PC Pressure Guage |
| Model | SPECIFICATION | |||||
| LGS152050A | With Magnetic Valve+ Voltage Indicator | |||||
| Rated Power: 3040W/4HP |
| Actual Power:2400W/3.2HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 13A,2850RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 16A,3500RPM |
| Tank Size/Volume: 280X500mm/50L |
| Rating Pressure:8Bar/116PSI |
| Cylinder:4*25.8*63.7mm |
| Noise:<76dB |
| Exhaust Volume:270L/Min |
| Upper Air Time: 48Seconds |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| Model | SPECIFICATION | |||||
| LGS152050A | With Magnetic Valve+ Voltage Indicator | |||||
| LGS152050B | Replace the Vertical Switch with a Horizontal Switch | |||||
| LGS152050C | Vertical Switch, Ajustment Double Pressure Guage | |||||
| LGS152050D | Vertical Switch,Oil-Water Separator | |||||
| Rated Power: 3040W/4HP |
| Actual Power:2400W/3.2HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 13A,2850RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 16A,3500RPM |
| Tank Size/Volume: 280X500mm/50L |
| Rating Pressure:8Bar/116PSI |
| Cylinder:4*25.8*63.7mm |
| Noise:<76dB |
| Exhaust Volume:270L/Min |
| Upper Air Time: 48Seconds |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| Model | SPECIFICATION | |||||
| LGS152030A | With Magnetic Valve+ Voltage Indicator | |||||
| LGS152030B | Replace the Vertical Switch with a Horizontal Switch | |||||
| LGS152030C | Vertical Switch, Ajustment Double Pressure Guage | |||||
| LGS152030D | Vertical Switch,Oil-Water Separator | |||||
| Rated Power: 1520W/2HP 30L |
| Actual Power:1200W/1.6HP 24L |
| Voltage,Frequency,Current, No-Load Speed: 220V 50HZ 6.5A,2850RPM |
| Voltage,Frequency,Current, No-Load Speed: 220V 60HZ 8.5A,3500RPM |
| Tank Size/Volume: 240X400mm/24L |
| Exhaust Volume:100-120L/Min |
| Rating Pressure:8Bar/116PSI |
| Upper Air Time: 48-53Seconds |
| Cylinder:2*25.8*63.7mm |
| Noise:<76dB |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| Model | Tank Size/ Capacity | Upper Air Time |
| LGS145018 | 220*400mm/18L | 44S |
| LGS145571 | 240*400mm/24L | 53S |
| LGS145030 | 240*480mm/30L | 58S |
| LGS145040 | 260*500mm/40L | 65S |
| LGS145050-1 | 280*500mm/50L | 78S |
| Rated Power: 1450W/2HP |
| Actual Power:1300W/1.8HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 6A,2850RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 8.5A,3500RPM |
| Rating Pressure:8Bar/116PSI |
| Cylinder:2*25.8*63.7mm |
| Noise:<76dB |
| Exhaust Volume:135-210L/Min |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| Model | Tank Size/ Capacity | Upper Air Time |
| LGS145050 | 280*500mm/50L | 48S |
| Rated Power: 2900W/4HP |
| Actual Power:2600W/3.5HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 13A,2850RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 16A,3500RPM |
| Rating Pressure:8Bar/116PSI |
| Exhaust Volume:230-270L/Min |
| Cylinder:4*25.8*63.7mm |
| Noise:<76dB |
| Power Line: 1.5m |
| Motor Overheat Protection:<135ºC |
| Model | Tank Size/ Capacity | Upper Air Time |
| LGS139030 | 240x480mm/30L | 58S |
| LGS139040 | 260x500mm/40L | 65S |
| LGS139050-1 | 280X500MM/50L | 78S |
| Rated Power: 1390W/1.85HP |
| Actual Power:1200W/1.6HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 6.5A,2850RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 8.5A,3500RPM |
| Rating Pressure:8Bar/116PSI |
| Cylinder:2*25.8*63.7mm |
| Noise:<76dB |
| Exhaust Volume:210L/Min |
| Power Line :1*3*1.3m |
| Motor Overheat Protection:<135ºC |
| Model | SPECIFICATION | |||
| LGS139050A | Magnetic Valve with lamp | |||
| LGS139050B | Replace the Vertical Switch with a Horizontal Switch | |||
| LGS139050C | Vertical Switch, Ajustment Double Pressure Guage | |||
| LGS139050D | Vertical Switch,Oil-Water Separator | |||
| Rated Power: 2780W/3.7HP |
| Actual Power:2400W/3.2HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 13A,2850RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 16A,3500RPM |
| Tank Size/Volume: 280X500mm/50L |
| Rating Pressure: 8Bar/116PSI/0.8Mpa |
| Cylinder:4*25.8*63.7mm |
| Noise:<76dB |
| Exhaust Volume: 240L/Min |
| Upper Air Time: 48Seconds |
| Power Line :1.5*3*1.3m |
| Adaptive Capacitance: 30Uf |
| Crankshaft Eccentricity:7.0mm |
| Motor Overheat Protection:<135ºC |
Basic configuration: Single pressure gauge, vertical switch, single ball valve,Quick Connection,Solenoid valve with lamp, zinc alloy check valve
| Model | SPECIFICATION | |||
| LGS60571 | Base Air Compressor | |||
| LGS60571A | With Magnetic Valve | |||
| LGS60571B | Replace the Vertical Switch with a Horizontal Switch | |||
| LGS60571C | + Vertical Switch, Ajustment Double Pressure Guage | |||
| LGS60571D | +Vertical Switch,Oil-Water Separator | |||
| Rated Power: 600W-680W/0.8HP-1HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 3A,1420RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 6A ,2050RPM |
| Tank Size/Volume: 240x400mm/24L |
| Rating Pressure:8Bar/116PSI/0.8Mpa |
| Cylinder:2*24.5*63.7mm |
| Noise:<68dB |
| Exhaust Volume:60-65L/Min |
| Upper Air Time: 140Seconds |
| Power Line :0.75*3*1.3m |
| Adaptive Capacitance: 20Uf |
| Crankshaft Eccentricity:5.8mm |
| Motor Overheat Protection:<135ºC |
| Model | SPECIFICATION | |||
| LGS60030A | With Magnetic Valve | |||
| LGS60030B | Replace the Vertical Switch with a Horizontal Switch | |||
| LGS60030C | Vertical Switch, Ajustment Double Pressure Guage | |||
| LGS60030D | Vertical Switch,Oil-Water Separator | |||
| Rated Power: 600W-680W/0.8HP-1HP |
| Voltage,Frequency,Current,No-Load Speed: 220V 50HZ 3A,1420RPM |
| Voltage,Frequency,Current,No-Load Speed: 220V 60HZ 6A ,2050RPM |
| Tank Size/Volume: 240x480mm/30L |
| Rating Pressure:8Bar/116PSI/0.8Mpa |
| Cylinder:2*24.5*63.7mm |
| Noise:<68dB |
| Exhaust Volume:65L/Min |
| Upper Air Time: 160Seconds |
| Power Line :0.75*3*1.3m |
| Adaptive Capacitance: 20Uf |
| Crankshaft Eccentricity:5.8mm |
| Motor Overheat Protection:<135ºC |
Scope of application:
Using for Pushing Pneumatic Nail Gun, Air Screw , Spray Painting Gun to work, also use to miniature instrument, blowing dust, Air inflation for small car and so on.
Oilless Air Compressor Featuers:
1.Super Silent
Super low noise.The output air pressure is stable without fluctuations, reducing noise pollution.
2. Safety
If the voltage or current cause the machine overheat, it will automatically shut down to protect from burnout.
3. Automatic control
Pressure switch automatically controls the start and stop of the machine.
4. Adjustable air pressure
The air pressure can be adjusted to meet the needs of different equipment usage.
5. Save human power
Switch on the air compressor can work normally & automatically. It is easy to operate and does not need human to be on duty.
6. Easy maintenance
No need to add any lubricant, easy maintenance after purchase.
Parts Features
1.Heavy cast iron body: heavy load, long stroke, low fuel consumption, low noise
2.Cylinder: made of high-grade cast iron, strength, good lubricity, wall by the fine honing, wear-resistant, durable
3.Piston ring: good elasticity, excellent wear resistance, low oil consumption, not easy to make the valve group carbon deposition and loss of oil to burn the crankshaft and connecting rod.
4.The crankshaft, connecting rod, piston: well balanced, wear resistance, high strength, smooth running balance.
5.High reliable and durable valve; strong aluminum alloy body, light and heat.
6.The motor provides reliable power, low voltage start up and running performance strong fan cooled motor and body; special shock proof design.
7.Double nozzles, were used to direct the exhaust and pressure exhaust; pressure switch with push button, safe and convenient
8.Oil free,silent,protect-environment,suitable for dental use.
Frequency Asked Question
1.Are you the manufacturer or trading company?
We are the manufacturer.
2.Where is your factory?
It is located in HangZhou City,ZHangZhoug Province,China.
3.What’s the terms of trade?
FOB,CFR,CIF or EXW are all acceptable.
4.What’s the terms of payment?
T/T,L/C at sight or cash.
5.What’s the lead time?
In 15 days on receipt of deposit .
6.Do you accept sample order?
Yes,we accept.
7.What about the cost of sample?
You have to pay the freight charge.But the cost of product could be refundable,if you will purchase 1x20GP container in the future.
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| After-sales Service: | 12 Month |
|---|---|
| Warranty: | 12 Month |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2024-03-27
China high quality High Quality ASME 7.5kw/11kw/15kw/22kw and 8bar/10bar/15bar/16bar VSD Premanent Magnet High Pressure Electric AC All in One Industry Rotary Screw Air Compressor air compressor price
Product Description
Technical parameters
8/10 Bar
| Model | Max Working Pressure |
Capacity | Motor Power | Air Tank Capacity | Connection | Net Weight |
Dimension (L*W*H) |
||
| — | bar | psig | m3/min | hp | kw | L | inch | kgs | mm |
| J7.5CTG-8 | 8 | 116 | 1.10 | 10 | 7.5 | 250 | G3/4″ | 350 | 1430*710*1470 |
| J7.5CTG-10 | 10 | 145 | 0.90 | ||||||
| J11CTG-8 | 8 | 116 | 1.60 | 15 | 11 | 400 | G3/4″ | 510 | 1850*950*1870 |
| J11CTG-10 | 10 | 145 | 1.40 | ||||||
| J15CTG-8 | 8 | 116 | 2.60 | 20 | 15 | 400 | G3/4″ | 510 | 1850*950*1870 |
| J15CTG-10 | 10 | 145 | 2.00 | ||||||
| J22CTG-8 | 8 | 116 | 3.60 | 30 | 22 | 400 | G1″ | 555 | 1850*950*1870 |
| J22CTG-10 | 10 | 145 | 3.00 | ||||||
16 Bar
| Model | Max Working Pressure |
Capacity | Motor Power | Air Tank Capacity |
Connection | Net Weight |
Dimension (L*W*H) |
||
| — | bar | psig | m3/min | hp | kw | L | inch | kgs | mm |
| J11CTG-16 | 16 | 217 | 1.10 | 15 | 11 | 400 | G3/4″ | 510 | 1850*950*1870 |
| J15CTG-16 | 16 | 217 | 1.50 | 20 | 15 | 400 | G3/4″ | 510 | 1850*950*1870 |
| J22CTG-16 | 16 | 217 | 2.30 | 30 | 22 | 400 | G1″ | 555 | 1850*950*1870 |
(If you do not have a suitable air compressor, welcome to browse our other models)
Parts Introduction
Color touch screen
1.Intelligent control system.
2.Easy to operate,intelligent display thr running situation.
Inovance inverter
1.Low noise,stepless speed regulation to protect the grid.
2.Quick response,stable air pressure,energy saving.
High efficient air-end
1.No power loss,high efficient transmission.
2.Low energy consumption,low maintenance cost.
Refrigerated air dryer
1.Remove 98% of the moisture in the air.
2.Perfect fit for the compressor.
Line Air filter
1.Make compressed air cleaner and protect your end machine.
2.Italian brand.
Product features
1.Small footpaint
| 22kw separate system floor area VS 22kw 4in1 system floor area (example) | 22kw separate system floor area | 22kw 4IN1 system floor area |
| Screw air compressor | 930*750*1205mm | 1850*950*1870mm |
| Air tank | 940*940*2220mm | |
| Air dryer & Line air filter | 500*860*880mm | |
| Compressor room size required (include the maintenance space) | L6000*W3000*H3200mm | L2500*W3000*H2500mm |
(A 22kw 4in1 screw air compressor system floor area is samller than a 22kw separate air compressor system, save your factory space.)
2.Plug and use
| A separate air compressor system need installnation the pipeline, take time and cost. For example, in China install a 22kw compressor system pipeline need to pay labor cost USD200 and material cost USD350 Total USD550. |
OLYMTECH 4IN1 compressor pipeline is connected before delivering, user get it and connect the power, plug and use, save time and cost! |
3.Upgraded water drain system
| Other brands line air filter match with manual drain, the condensate water from air tank, air dryer and air filter spilled all over the floor, makes the enviroment dirty and wet. |
OLYMTECH 4IN1 compressor line air filter match with auto drain. We collect the condensate water from air tank, air dryer and air filter, then drain the water together, keeps the enviroment clean and dry. |
4.Power connect
| Other brands air compressor and air dryer power are separate, need to connect 2 power, user need to prepare 1 phase and 3 phase power, it is complicated! |
OLYMTECH 4IN1 compressor and dryer power are combine, just need to connect the air compressor power, then can run the whole machine, easy to use. |
5.Energy saving solution
| Smart inverter(35%) A wide speed control range of frequency converter prevents unnecessary power consumption for no-load operation. |
No unnecessary pressure(6-8%) Constant pressure setting reduce the pressure drop, 1bar of unnecessarily high pressure correopnds to about 7% of the energy. |
Permanent magnet motor(2-5%) High efficiency IE3 permanent magnet motor reduces energy costs. |
Lossless direct drive(1-2%) The direct connectin between the air-end and motor has none of the transmission losses. |
Production line factory
Real factory
1.20 years screw air compressor prodcution experience.
2.Two owned factories.
3.Ten cooperation factories.
OEM/ODM service
OLYMTECH custom-make your logo and color. Details please check with our sales engineer.
Certificates:
company-Olymtech-Technology-Development-Co-Ltd-.html
120000m3 NEW FACTORY is coming in 2571, welcome to visit olymtech!
After Sales Service
Spare part support
Genuine spare parts supply.
Video support
24hour /7day online after-sales service for installation commissioning, trouble shooting.
File support
English user manual, maintenance book, etc.
Training support
Distributors sales and after-sales teaining.
Industry application
Meet the needs of all industries! Your best work partner!
Laser cutting: product/KERpZiUwZecL/China-Hot-Sale-Laser-Cutting-Machine-Used-ASME-CE-Pmvsd-All-in-One-4in1-Energy-Saving-Screw-Air-Compressor.html
(Detailed application details pages for other industries are still being added)
Why choose us
| Shipping solution Help you save shipping cost. |
Global Exhibition We have more than 10 years of exhibition experience. |
Customer Feedback Customers’ recognition of us is the driving force for us to move forward. |
Successful case Serves clients in 182 countries. |
Want to know more? Contact us right now!
FAQ
Q1: Why customer choose us?
O: CHINAMFG Technology Development Co, Ltd is a professional manufacturer for air compressor and after treatment equipment. We have more than 20 years experience in producing and exporting air compressor, air dryer and air filter.
Q2: Are you a manufacturer or trading company?
O: Our factory is located in ZheJiang China, we have research and develop center, advanced processing equipment, professional technicians, rich experience workers and after-sales team to offer good quality products and good service to our customers. We also can provide you the OEM&ODM service.
Q3: What’s your delivery time?
O: Generally 10 days, if urgently order, pls contact our sales in advance.
Q4: How long is your air compressor warranty?
O: One year for the whole machine when the compressor leave our factory.
Q5: How long could your air compressor be used?
O: Generally, more than 10 years.
Q6: What’s payment terms?
O: T/T, L/C, Paypal etc. Also we could accept USD, RMB, Euro and other currency (Pls contact our sales for more information.).
Q7: How about your customer service?
O: 24 hours on-line service available.
Q8: How about your after-sales service?
O: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
3. World wide agents and after service available
———————————–BUY COMPRESSOR,CHOOSE OLYMTECH!———————————–
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 2500/Unit
1 Unit(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
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|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-11-09
China Standard Best Selling Energy Save AC Power 6bar 40HP 30kw Screw Type Air Compressor for Mask Machine air compressor lowes
Product Description
Best Selling Energy Save Ac Power 6bar 40hp 30kw Screw Type Air Compressor for Mask Machine
Technical Parameters Of fixed speed screw air compressor:
| Model | WZS-40AZ |
| Air Flow/Working pressure | 5.2m3/min @ 7.5bar |
| 5.0m3/min @ 8.5bar | |
| 4.3m3/min @ 10.5bar | |
| 3.7m3/min @ 12.5bar | |
| Compression stage | Single |
| Type of Cooling | Air Cooling |
| Exhaust Temperature | < ambient temperature+8 degrees |
| Oil content of discharged air | <2ppm |
| Noise | 70±2 dB(A) |
| Power | 380VAC/3phase/50Hz (Adjustable) |
| Starting way | Y-△ start |
| Driven method | Direct-driven |
| Motor power | 30kw/40hp |
| Dimension | 1380*850*1150mm |
| Weight | 680kg |
Catalogue:
| WZS- | 10AZ | 15AZ | 20AZ | 25AZ | 30AZ | 50AZ | 75AZ | 100AZ | 125AZ | |
| Air flow/pressure (m³/min/Bar) | 1.2/7.5 | 1.7/7.5 | 2.4/7.5 | 3.1/7.5 | 3.8/7.5 | 6.4/7.5 | 10.5/7.5 | 13.6/7.5 | 16.3/7.5 | |
| 1.1/8.5 | 1.6/8.5 | 2.2/8.5 | 2.9/8.5 | 3.5/8.5 | 6.1/8.5 | 9.8/8.5 | 13.3/8.5 | 15.0/8.5 | ||
| 0.95/10.5 | 1.4/10.5 | 2.0/10.5 | 2.7/10.5 | 3.2/10.5 | 5.7/10.5 | 8.7/10.5 | 11.6/10.5 | 14.6/10.5 | ||
| 0.8/12.5 | 1.2/12.5 | 1.7/12.5 | 2.2/12.5 | 2.9/12.5 | 5.1/12.5 | 7.5/12.5 | 9.8/12.5 | 12.3/12.5 | ||
| Motor | Power (kw) | 7.5 | 11 | 15 | 18.5 | 22 | 37 | 55 | 75 | 90 |
| Horse power (HP) | 10 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 125 | |
| Dimension | Length(mm) | 1000 | 1040 | 1040 | 1100 | 1400 | 1600 | 2050 | 2050 | 2150 |
| Width (mm) | 600 | 800 | 800 | 850 | 850 | 1000 | 1200 | 1200 | 1300 | |
| Height (mm) | 1000 | 1180 | 1180 | 1300 | 1150 | 1370 | 1500 | 1500 | 1700 | |
| Noise dB(A) | 66±2 | 70±2 | 70±2 | 70±2 | 71±2 | 74±2 | 74±2 | 75±2 | 75±2 | |
| Outlet diameter | G3/4 | G3/4 | G3/4 | G11/4 | G11/4 | G11/2 | G2 | G2 | G2 | |
| Weight (kg) | 240 | 400 | 410 | 590 | 620 | 840 | 1735 | 1850 | 1920 | |
| WZS- | 150AZ/W | 180AZ/W | 220AZ/W | 250AZ/W | 300AZ/W | 340AZ/W | 400AZ/W | 480AZ/W | 540AZ/W | |
| Air flow/pressure (m³/min/Bar) | 20.3/7.5 | 24.0/7.5 | 27.0/7.5 | 32.5/7.5 | 40.0/7.5 | 43.5/7.5 | 50.8/7.5 | 60.0/7.5 | 72.0/7.5 | |
| 19.0/8.5 | 23.0/8.5 | 26.5/8.5 | 31.0/8.5 | 36.8/8.5 | 42.0/8.5 | 48.2/8.5 | 57.0/8.5 | 68.0/8.5 | ||
| 17.0/10.5 | 20.0/10.5 | 22.5/10.5 | 28.0/10.5 | 32.2/10.5 | 38.8/10.5 | 42.6/10.5 | 50.0/10.5 | 60.5/10.5 | ||
| 14.6/12.5 | 18.0/12.5 | 20.1/12.5 | 25.1/12.5 | 28.5/12.5 | 34.6/12.5 | 39.8/12.5 | 45.0/12.5 | 50.5/12.5 | ||
| Motor | Power (kw) | 110 | 132 | 160 | 185 | 220 | 250 | 300 | 350 | 400 |
| Horse power (HP) | 150 | 180 | 220 | 250 | 300 | 340 | 400 | 480 | 540 | |
| Dimension | Length(mm) | 2800 | 2800 | 2800 | 2800 | 2900 | 2900 | 4200 | 4200 | 4200 |
| Width (mm) | 1650 | 1650 | 1650 | 1650 | 1860 | 1860 | 2200 | 2200 | 2200 | |
| Height (mm) | 1850 | 1850 | 1850 | 1850 | 2000 | 2000 | 2150 | 2150 | 2150 | |
| Noise dB(A) | 75±2 | 75±2 | 75±2 | 78±2 | 78±2 | 78±2 | 80±2 | 82±2 | 83±2 | |
| Outlet diameter | DN65 | DN65 | DN80 | DN80 | DN100 | DN100 | DN125 | DN125 | DN150 | |
| Weight (kg) | 3030 | 3130 | 3210 | 3470 | 4500 | 4600 | 7000 | 7500 | 8100 | |
Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)
2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.
FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.
Q: Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity
Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, otherpayment terms also can be discussed based on our cooperation.
Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspectthe completely goods before shipping.
Q: If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory
| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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Can air compressors be used for inflating tires and sporting equipment?
Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:
1. Tire Inflation:
Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.
2. Sporting Equipment Inflation:
Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.
3. Air Tools for Inflation:
Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.
4. Adjustable Pressure:
One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.
5. Efficiency and Speed:
Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.
6. Portable Air Compressors:
For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.
It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-11-08
China Hot selling AC Low Temperature Rise Medical Air Compressor 150lpm Silent Oil Free Compressor air compressor for sale
Product Description
Product Parameters
| ITEM NO | GLE750A-1 |
| Name | Air compressor |
| Packing | 2 pcs / carton case |
| Weight | 10.5 kg |
| Dimension | 255*135*212 mm |
| Technical Specification | Voltage :220V 50Hz /110V 60Hz ; |
| Power: <=750W ; | |
| Air flow rate : 150L/min @ 2 bar ; | |
| Rate working pressure : 2 bar ; | |
| Restart pressure : 0 bar; | |
| Noise : ≤55dB(A) ; | |
| Speed: 1440rpm / 1700rpm ; | |
| Temperature : -5ºC-40ºC ; | |
| Thermal protector : 135ºC | |
| Insulation class: B | |
| with oxidation treatment |
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Warranty: | Two Years |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Structure Type: | Semi-Closed Type |
| Samples: |
US$ 85/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-27
China Custom Best Air Compressor Piston Air Compressor Industrial Air Compressor Laboratory Air Compressor Mini Air Compressor AC 220V / 50Hz 3 * 550W 7bar with Good quality
Product Description
| Model | BW504 | ||
| Voltage/frequency
|
1.220-230V/50/60Hz 2.100-120V/50/60Hz 3.380-440v/50Hz |
1,3 optional | |
| Power | KW | 2.32 | |
| HP | 3 | ||
| Volume flow | L/min @0MPa | 480 | |
| L/min @0.7MPa | 180 | ||
| Pressure | Bar | 8 | |
| MPa | 0.8 | ||
| Tank volume | L | 180 | |
| US gallons | 47.5 | ||
| Noisy | dB | 59 | |
| Pressure switch | According to customer’s requirements . | ||
| Configuration optional
|
1. Add oil and water separator;
2. Add automatic drainer; 3.Air tank against rust spray |
1,2,3 optional | |
| Size | L*W*H cm | 130*48*92 | |
| Weight | Kg | 112 | |
| Packing | Cartons or wooden cases size cm | Wood 132*50*95 | |
| Typical application | |
| For medical devices | Laboratory use |
| Dental treatment chair | For chromatographic analyzer |
| For qualification analyzer | For woodworking |
| For plant gas supply | Hardware and electromechanical |
| For automobile maintenance shop | |
Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
| Warranty: | 2 Years |
|---|---|
| Principle: | Mixed-Flow Compressor |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Samples: |
US$ 350/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-26
China Custom 10HP 7.5kw Air Compressor Machine Prices Air-Compressors Good Selling Stationary Air CHINAMFG Manufacturer for AC Compressor portable air compressor
Product Description
Production Introduction:
This seires air compressor widely used in pneumatuic lock, pneumatic tool, tire inflation,blowing process,spray, paint,sand bklsting and fluidic element.
1) Filling station can be used for fire brigade divers base inflatable station,
2) mine, oil field chemicals, ship, climbing, water sports center industry for human rescue,
3) fire fighting, rescue, underwater operations breathing gas filling is ideal in rescue equipment.
Detail machine pictures, all photoes are for 100% real shooting !
1, Product Show
2, Specification
|
AIR COMPRESSOR |
|||
|
Model NO. |
V-0.25/8D-150L |
||
|
Motor Power |
2.2/3/5.5(KW/HP) |
||
|
Cylinder |
φ 65mmX2 |
||
|
Speed |
980rpm/min |
||
|
Tank |
150L/39.6Gal |
||
|
Pressure |
8Bar/115 Psi |
||
|
Capacity |
250L/min(8.8CFM) |
||
|
Weight |
118KG |
||
|
Dimension |
1300X430X865mm |
||
3,Detail show
4, feature:
1) Well-designed specifically for small and medium sized users;
2) The operation is simple, convenient, and less prone to failure;
3) Designed for filling the air available for breathing;
4) Guarantee inflatable gas pure health, no the oil tasteless displacement, high-pressure air filling quickly;
5) Practices can be achieved without power, and to facilitate the field work;
6) Small size, light weight, easy to move quickly;
7) Cost-effective, economical and practical.
8, Company Information
HangZhou CHINAMFG Machinery Co., Ltd is 1 of the large-scale woodworking machinery manufacturer in China. The company is located in Wangtai town.
Our company is a comprehensive enterprise which is specialized in research and development, design, manufacturing, sale and service. With advanced production equipment and professional technical staff of research and development, and management. Which is formed a unique management model and the standardization of production process.
The leading products of woodworking products are CNC router, panel saw series, sanding machine series, woodworking drill machine, Pur wrapping machine, paper sticking machine, vacuum laminating machine, edge banding machine, computer engraving machine and the other series and over 60 standards. With the scientific management, unique technology, and innovative products to meet customer demands. Our products get a very high reputation from our customers at home and abroad. Our products are sold across the country and to Russia, Ukraine, Middle-East, South Africa, Southeast Asia, Central Europe and the other countries and areas. We have earned the trust of customers and our product process is in the leading level among the same industry of domestic. It creates a famous brand called “XINLIHUI” and our products sell well both at home and abroad. It is the most trusted brand to our customers.
We would like to work a new CHINAMFG development with the insight colleagues and we welcome all the new and old friends to visit our company and crest a brilliant tomorrow together.
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Samples: |
US$ 140/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-10-24