Product Description
Product Presentation
| CTG Series Parameter Table | |||||||||||
| Model | J7.5PMCTG | J11PMCTG | J15PMCTG | J22PMCTG | |||||||
| Rate Power | 7.5kW | 11kW | 15kW | 22kW | |||||||
| Pressure(MPa) | 0.8 | 1.0 | 0.8 | 1.0 | 1.6 | 0.8 | 1.0 | 1.6 | 0.8 | 1.0 | 1.6 |
| F.A.D(m3/min) | 1.1 | 0.9 | 1.6 | 1.4 | 1.0 | 2.6 | 2.0 | 1.5 | 3.6 | 3.0 | 2.3 |
| Drive Type | PM Motor/Direct-driven | ||||||||||
| Voltage/Frequency | AC380V-50Hz | ||||||||||
| Starting Mode | Variable Frequency | ||||||||||
| Connection | G3/4” | G3/4” | G3/4” | G1” | |||||||
| Size(LxWxH) | 1450X860X1585mm | 1850X1030X1880mm | 1850X1030X1880mm | 1850X1030X1880mm | |||||||
| Weight | 350kg | 510kg | 510kg | 560kg | |||||||
Comparison between permanent magnet motor and ordinary asynchronous motor
Compared with electrically excited motors, permanent magnet motors have the following advantages:
High efficiency
Eliminate excitation system loss, improve efficiency 5-12%, high power factor, large torque inertia ratio, stator current and stator resistance loss reduction, and rotor parameters can be measured, good control performance, motor direct drive, no speed slip, no bearing and connection transmission, efficiency increased by more than 3%, light load than the same specification asynchronous motor efficiency increased by 15-35% or so. Always efficient regardless of light load or heavy load. At present, the energy efficiency of permanent magnet motors used by Hylein has reached the national level 1 energy efficiency standards.
Low noise
Reasonable magnetic field design, magnetic density distribution, wider operating frequency range, lower operating noise. Truly constant air pressure: open loop vector control, response time < 50ms, can adjust gas production in an instant over a wide range.
Compact structure, small size, light weight, high precision and fast response
The exciting winding and the exciting power supply (magnetic pole core) are eliminated, and the structure is simple, the operation is reliable and the maintenance is convenient.
High starting torque
The starting torque and overload capacity of permanent magnet synchronous motor are 1 power level higher than that of three-phase asynchronous motor, and the ratio of the maximum starting torque to the rated torque can reach more than 3 times, while the general asynchronous motor is only 1.6 times.
Single Stage Compression
Oil cooled machine
Core Ndfeb magnetic steel, not only high temperature 180ºC, and energy efficiency level is higher than IE5. The heat loss is small and the efficiency is high under the same power.
Reliable intake valve system
Unique structural design, reliable intake valve system, do not have to worry about emergency shutdown and sudden power outage oil injection.
The oil and gas pipe of the whole machine are made of stainless steel material or imported hose, which is durable and not aging. It is sealed with thread and flat O-ring, easy to disassemble without leakage.
Rear exhaust design to suck instead of blow
Fans dissipate heat faster and make less noise. The traditional fan blows against the cooler, which has large resistance and loud noise. The back row is cooled, and the cooler is placed vertically to avoid the dust falling on the cooler from the top down, which will lead to slow blockage for a long time. This design avoids.
New oil-cooled motor
Mold forming, no welding points, no risk; Rotary oil passage circulation, small pressure difference; It’s a circular surface; Circular surface type oil passage, full oil flow, uniform cooling oil passage in the outside, easy to repair and maintenance.
Quality Upgrade Three Lightspots
Company Profile
HangZhou Hylein Energy & Environmental Technology Co., Ltd. is located in HangZhou, Pearl River Delta, known as China’s compressor production base, is a professional engaged in all kinds of screw air compressor, nitrogen machine, oxygen generator, vacuum pump, magnetic suspension compressor R & D, production and sales of manufacturing enterprises, with standard production assembly line, the introduction of Europe and North America mature and experienced technology, Focus on providing a full range of services for various industries.
We strictly follow the IS09001 quality system standards and related industry standards, and throughout the product design, procurement, manufacturing, inspection, sales and service of the entire process, we always adhere to the global procurement strategy to ensure the superior performance of each air compressor, we pay attention to the development of new products, the latest energy-saving products are providing quality services for the global industrial energy-saving cause.
In the ZheJiang -ZheJiang Railway oxygen supply system air compressor project, we overcome high altitude, ultra-low temperature, ultra-high temperature, huge dust, frequent switching power supply and other problems.
After-sales Service
Equipment support High efficiency and energy saving equipment since the start of normal commissioning, to ensure the normal operation of the equipment.
Service scheme Monthly, quarterly regular arrangement of personnel to the user phone or on-site equipment operation inspection, testing work, timely understanding of unit operation dynamics, effective answer to user equipment operation questions, and do the corresponding need to improve maintenance, maintenance, to ensure the long-term effective work of the equipment, while providing service reports every time.
Technical service As long as the user needs equipment and technical help and consultation, the company will accurately reply within 2 hours, and provide the relevant technical information.
Service team We have a CHINAMFG theoretical knowledge, practical ability of strong service team and high-quality management team.
Corresponding time Our company will respond within 2 hours after receiving the notification of the failure of the user’s equipment, provide the fastest solution, and arrange technicians to arrive at the scene as soon as necessary.
Warranty commitment High efficiency and energy saving equipment since the start of normal commissioning, the whole machine warranty for 1 year.
FAQ
Q1: What’s your delivery time?
O: It takes about 15 days, if there is any urgent order, please contact us.
Q2: How long is your air compressor warranty?
O: One year for the whole machine when the compressor leave our factory.
Q3: How about your after-sales service?
O:1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 7*24 |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
.webp)
What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2024-05-22